Precision Button Load Cell for Compact Applications
Product Overview
The JSFR2B1 Compression Force Sensor is a highly accurate button load cell that has been designed with a compact 20mm diameter and has the flange mounting holes built-in. Being based on the advanced silicon piezoresistive technology, the sensor provides precision industrial force measurement at very high accuracy levels, even in the case of the tightest spaces. The stainless steel housing and the low deflection make it a great match for various applications such as precision compression testing, automated assembly monitoring, and production quality control, where a reliable force is a prerequisite.
Product Dimensions
Product Electrical Interface
Wiring Color
Red
Black/Blue
Green
White
Pin Definition
Power Positive (+V)
Power Ground* (GND)
Signal Positive (+Out)
Signal Negative (-Out)
* Note: Reference ground for signal measurement
Technical Advantages
● High Accuracy & Repeatability: capability of reaching <0.2% F.S. accuracy with excellently stable, long-lasting measurement results ● Ultra-Compact Design: the sensor with only a 20mm diameter fits any tight space, allowing you to keep the high performance of your equipment ● Minimal Mechanical Influence: it is full-scale deflection <0.03mm that ensures almost no impact of the sensor on specimens, as well as mechanical systems ● Robust Construction: stainless steel housing ensures a durable and safe product even in tough industrial environments ● Easy Installation: flange with threaded holes integrated on the sensor facilitates mounting & alignment
Core Applications
● Automated Assembly & Robotics: It is through precise force feedback that the robot end-effectors and the assembly automation systems can deliver perfect results ● Industrial Press Monitoring: accurate force control is the key to successful pressing, stamping, and various joining operations ● Quality Control Testing: compression strength is verified both during component validation and production line testing ● Medical Device Manufacturing: high-precision assembly force measurement in the production of medical devices ● Electronics Assembly: insertion force control of connectors and components in automated production lines
Performance Specifications
Unless otherwise specified, all testing was conducted under the following conditions: 12 VDC, 25°C, 50% R.H., and 1 standard atmosphere.
No.
Parameter
JSFR2B1-10
JSFR2B1-20
JSFR2B1-30
JSFR2B1-50
JSFR2B1-100
JSFR2B1-200
Unit
1
Range
10
20
30
50
100
200
N
2
Rated Output
1.2±0.5
mV/V
3
Zero Output
±0.05
mV/V
4
Input Resistance
1000±50
Ω
5
Output Resistance
1000±50
Ω
6
Insulation Resistance
≥5000 MΩ @ 100V DC
-
7
Excitation Voltage
2-12 (Recommended: 5)
V DC
8
Non-Linearity
< 0.2
% F.S.
9
Hysteresis
< 0.2
% F.S.
10
Repeatability
< 0.1
% F.S.
11
Combined Error
< 0.2
% F.S.
12
Full-Scale Deflection
< 0.03
mm
13
Natural Frequency
> 10
kHz
14
Safe Overload
150
% F.S.
15
Ingress Protection
IP67
-
16
Housing Material
Stainless Steel
-
17
Operating Temperature
-40 to +120
°C
No.
Parameter
JSFR2B1-500
JSFR2B1-1K
JSFR2B1-2K
JSFR2B1-3K
JSFR2B1-5K
JSFR2B1-10K
Unit
18
Rated Capacity
500
1,000
2,000
3,000
5,000
10,000
N
19
Rated Output
1.2±0.5
mV/V
20
Zero Output
±0.05
mV/V
21
Input Resistance
1000±50
Ω
22
Output Resistance
1000±50
Ω
23
Insulation Resistance
≥5000 MΩ @ 100V DC
-
24
Excitation Voltage
2-12 (Recommended: 5)
V DC
25
Non-Linearity
< 0.2
% F.S.
26
Hysteresis
< 0.2
% F.S.
27
Repeatability
< 0.1
% F.S.
28
Combined Error
< 0.2
% F.S.
29
Full-Scale Deflection
< 0.03
mm
30
Natural Frequency
> 10
kHz
31
Safe Overload
150
% F.S.
32
Ingress Protection
IP68
-
33
Housing Material
Stainless Steel
-
34
Operating Temperature
-40 to +120
°C
FAQ
1. Q: Which benefit of the 20mm diameter design is the greatest? A: The compact 20mm button-style design of the sensor makes it possible to install it in very tight places where there is no room for a regular load cell. Therefore, it can be embedded in machinery and test fixtures. 2. Q: For what type of applications can the use of the <0.03mm deflection feature be anticipated?
A: Minimizing deflection is very critical for such applications as the precision assembly, robotic end-effectors, and testing jigs, where the large displacement may lead to process or measurement errors. 3. Q: Which capacity should I choose between 10N and 10kN? A: It should depend on your maximum force: 10-100N for delicate assembly; 500N-2kN for normal industrial monitoring; 5-10kN for heavier press and machinery. 4. Q: What are the reasons why the natural frequency >10kHz is so important? A: The high natural frequency allows the sensor to be applied for accurate dynamic force measurement, and it will not have resonance problems during high-speed, impact testing, and automation applications. 5 Q: How do we interpret the wide temperature operating range (-40°C to +120°C)?
A: It means that the sensor is suitable for use practically anywhere. Moreover, it is able to endure weather conditions, for example, outdoor, automotive testing, and industrial processes with temperature changes.
TFC was founded in 2015, with its headquarters located in Changsha, Hunan. It has a standardized workshop of over 6,000 square meters and takes "Making every connection more reliable, making every piece of data more accurate" as its guiding principle, dedicated to providing customers with high-performance component products and solutions. The company has three business divisions: Instrumentation, Connectors, and Sensors. It is a national high-tech enterprise integrating R&D, production, testing, and sales, covering technologies such as signal connection technology, signal conditioning technology, signal switching technology, and signal detection technology.
TFC has obtained National Standard (GB) Quality Management System Certification and Weapon Equipment (GJB) Quality System Certification. It has also established an independent and complete internal quality testing system. All products undergo strict full-process testing in accordance with national standards (GB) and weapon equipment standards (GJB) to ensure compliance and stability of performance.